Application Case | JHC Enables Automated Inspection for Industrial Production Lines in Brazil
With the rapid development of artificial intelligence and machine learning technologies, machine vision, as a crucial component, has found widespread applications in the industrial sector. Through methods such as data acquisition, computer image processing and analysis, and AI deep learning, machine vision technology can extract, process, and understand object information. In modern factory production lines, it enables rapid, accurate, and multi-dimensional inspection of product parameters such as appearance quality, dimensions, and shape, significantly enhancing production efficiency and improving product quality and reliability.
Machine Vision User Application Requirements
The most common applications of machine vision include visual inspection and defect detection, part positioning and measurement, and product identification, classification, and tracking. A typical machine vision application system consists of image capture, a light source system, an image digitization module, a digital image processing module, an intelligent decision-making module, and a mechanical control execution module. Industrial computers are indispensable as the processing centers of machine vision systems.
A well-known machine vision system solution provider in Brazil is seeking JHC’s support to supply a high-performance, high-reliability industrial computer for their intelligent industrial vision inspection solution. Their requirements are as follows:
⭐ Processing Performance: Industrial computers need to have strong processing capabilities to handle complex image processing and algorithm computations. Choosing computers with multi-core CPUs and high-performance GPUs ensure real-time performance and efficiency.
⭐ Stability and Reliability: Industrial environments are typically harsh, so industrial computers must offer high reliability and stability, operating consistently over long periods in conditions such as high temperatures, dust, and vibrations
⭐ Scalability: Considering potential future upgrades and expansion needs, it is essential to select an industrial computer with good scalability. For example, ensure there are enough PCIe slots and USB ports to accommodate additional cameras and sensors.
⭐ Operating System and Software Support: The industrial computer should support mainstream operating systems such as Windows and Linux and be compatible with popular machine vision software and development tools.
JHCTECH Solution
Finally, JHC’s BRAV-7721 was selected as the main controller for the entire intelligent industrial machine vision inspection system. It connects to multiple cameras and sensors to collect data on the inspected products. The AI capabilities analyze the various visual data captured, while the built-in inspection software compares the data against standards and outputs results. The system visualizes the data and sends operational instructions to the next stage of mechanical control, automating defect and quality inspection and improving production line efficiency.
The BRAV-7721 is equipped with Intel 12th/13th Gen. Alder lake-S/Raptor Lake-S series processors and supports AI GPU cards of varying performance levels and sizes. It offers 2 PCIe X16 (X8) slots, supporting up to two 350W GPU/AI acceleration cards, and 2 PCIe X16 (X4) slots, supporting up to two 75W AI acceleration cards. In this solution, the system is configured with one RTX 4060 8GB GPU card, meeting the AI image analysis and processing requirements of machine vision systems.
It offers rich I/O interfaces, including 6*USB 3.2 ports, 3*LAN ports, 2*COM ports, and 4*PCIe expansion slots, enabling connectivity with more cameras, sensors, and other devices. It features a reliable power supply solution with a DC 12V input and a maximum output power of 1000W. The system can support dual 450W GPUs along with dual 75W/150W AI acceleration cards. The industrial-grade design ensures a Mean Time Between Failures (MTBF) of up to 50,000 hours, providing uninterrupted operation in high-temperature and harsh factory environments. The automated detection system in the industrial production line equipped with the BRAV-7721 significantly enhances production efficiency and product quality, helping customers boost their competitiveness.