Appearance and defect detection in the processing and manufacturing industry

Appearance and defect detection in the processing and manufacturing industry

Machine vision is one of the basic technologies of industrial automation. For decades, it has helped improve product quality, speed up production, and optimize manufacturing and logistics processes. Now, this mature technology is merging with artificial intelligence and leading the transition to Industry 4.0. Machine vision technology enables industrial equipment to "see" the operation it is performing and make quick decisions based on what it sees. The most common uses of machine vision are visual inspection and defect detection, positioning and measuring parts, and identifying, classifying and tracking products.

 

Appearance and defect detection application requirements

A typical machine vision application system includes image capture, light source system, image digitization module, digital image processing module, intelligent judgment and decision module, and mechanical control execution module. In the machine vision industry, the performance of the controller affects the processing speed and running time of the entire visual system, and is the key to the entire visual system. A high-reliability and high-stability control device is indispensable. Among them, the appearance and defect detection in the processing and manufacturing industry is a typical machine vision industry application. Based on the characteristics of industry applications, the following conditions are required:

  1. Adopt fanless design, low power consumption, high reliability, high precision, high timeliness, dustproof, shockproof, and corrosion-resistant
  2. Adapt to the factory workshop environment
  3. Rich and diverse I/O interfaces to meet the needs of connecting different peripheral devices.
  4. Compact products
  5. Human-computer interaction

 

ALAD series industrial tablet computer application solution

JHCTECH ALAD-K1550T(P) industrial tablet computer solution can be used for this application. ALAD-K1550T(P) adopts fanless heat dissipation design and has an operating temperature of up to 60℃ (using wide temperature SSD). The aluminum alloy die-casting body is sturdy and corrosion-resistant, with stable performance. After rigorous testing, it can meet the long-term normal operation in the factory environment. Equipped with Intel® Tiger lake U series processors, the high-performance processor can meet its accurate and fast detection of parts. 15.6-inch 1920*1080 resolution full HD TFT LCD, fully laminated surface projected multi-point capacitive touch screen, perfect human-computer interaction, intuitive display of test results, quality inspection screening, with super high timeliness. With rich I/O resources, it can provide 2*LAN, 4*USB 3.2, 4*COM to meet the access of different peripheral devices. 1*2.5″SATA3.0 HDD/SDD, 1*mSATA full-height card ensures effective data storage.

 

Machine vision dedicated controller + ALAD industrial display application solution

JHCTECH focuses on the industry and takes scene-enabled product innovation as its mission. In addition to the above solutions, the latest machine vision dedicated controller KMDA-5611 can also be used with Jihecheng industrial display ALAD-151T solution to efficiently meet users' higher performance needs.

 

KMDA-5611 features: optional multi-channel POE+/high current power supply USB3.0 design, small size, 32-channel high-speed isolated DIO, modular design

Intel® 8th/9th generation Coffee lake LGA1151 series CPU

Intel® H310 chipset

2*DDR4 2400/2666MHz SODIMM, maximum 64GB

1*HDMI+1*VGA dual display

2*LAN, 4*POE+/8*USB3.0, 2*USB3.1, 3*USB2.0, 32bit isolated DIO

1*RS232/485 and 1*RS232 dual serial ports

1*full-length Mini-PCIe with SIM card slot, supporting 4G/WIFI/PCIe signal function modules

1*2.5-inch SATA3.0 easy-swap hard disk slot and 1*mSATA

DC 9-36V power supply with short circuit, overvoltage and overcurrent protection

 

ALAD-151T: high resolution, optional capacitive/resistive screen, front panel with IP65 protection level, HDMI and VGA dual signals, OSD button menu operation

Aluminum alloy die-casting, natural streamlined design

15-inch high-resolution TFT LCD, LED backlight

5-wire high-temperature wear-resistant resistive touch screen

Optional surface projected capacitive screen, support multi-touch

HDMI and VGA signal input

Audio audio input, optional support for 2*3W power amplifier speakers

DC 10~30V power input

Full flat panel, IP65 protection level

15.6'' TFT LCD Capactive Touch, Intel® Tigerlake CPU, 4*COM, 2*LAN, 4*USB3.2, 1* Line out,1*2.5“ SATA bay, 1*mSATA, DC 9~36V

ALAD-K1550T(P) is a full flat mirror panel powered by an Intel®Tiger lake U series processor. It adopts 15.6 "1920*1080 resolution full HD TFT LCD and fully fits surface projection multi-point capacitive touch screen. The product has a comprehensive I/O interface, supporting 1*2.5 "SATA disk and 1*mSATA dual storage; Built-in 1*Mini PCIe and 1*M.2 3042/3052 expansions, wide voltage DC power supply from 9 to 36V, aluminum die-cast body without fan heat dissipation, various installation modes, suitable for intelligent MES system and device management HMI.

 

2 years warranty

Intel® 8/9th Gen Coffee Lake LGA1151 CPU, 2*LAN, 4*POE+, 2*USB3.1, 3*USB2.0, 1*HDMI, 1*VGA, 2*COM, 32bit Iso. DIO, 1*mSATA, 1*Mini PCIe, 1*SATA3.0, DC 9-36V.

KMDA-5611-S001 is a high-performance box computer with H310 chipset, powered by Intel® 8/9th Gen Coffee Lake CPU, multi IO interfaces and moderate size. It is suitable for machine vision and industrial control and other industries and fields.

2 years warranty

Intel® 8/9th Gen Coffee Lake LGA1151 CPU, 2*LAN, 2*USB3.1, 8*USB3.0, 3*USB2.0, 1*HDMI, 1*VGA, 2*COM, 32bit Iso. DIO, 1*mSATA, 1*Mini PCIe, 1*SATA3.0, DC 9-36V.

KMDA-5611-S002 is a high-performance box computer with H310 chipset, powered by Intel® 8/9th Gen Coffee Lake CPU, multi IO interfaces and moderate size. It is suitable for machine vision and industrial control and other industries and fields.

2 years warranty

NVIDIA Jetson Orin NX 8/16GB,70~157TOPS,Power:15~40W。2*LAN, 2*CAN,4*GMSL,5*USB,2*COM, 8-bit DIO, 1*HDMI, Multiple M.2&PCIe extensions,DC 9~36V

BRAV-7121 is equipped with NVIDIA Jetson Orin NX 8/16GB module, 6/8 cores ARM CPU and high performance GPU, up to 70~157TOPS AI performance, on board 8/16G memory, with multichannel IO , DC 9-36V wide voltage power supply. It can be used as MEC(Multi-Access Edge Computing) for intelligent transportation, machine vision, intelligent logistics and other industries.

2 years warranty

15 inch LCD, Capactive/Resistive Touch Screen, HDMI, VGA, OSD Function Keys

ALAD-151T is a brand new industrial display, designed to meet the needs of customers who want quick and easy integration with JHCTECH Embedded Box Computers, such as KMDA and FEBC lines. JHCTECH offers two different touch screens for ALAD-151T to meet different demands. ALAD-151T supports 15 inches 1024*768 TFT LCD, with 5 wire heat-resistant resistive touch screen, optional projected capacitive touch, and DC 10~30V power input.

2 years warranty

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